Carbon & Oil Batching System for Rubber Industries
In Tyre manufacturing/Rubber industries the accurate weighing and batching of ingredients is critical for ensuring a consistent product mix in the Intermix/Banbury. Flowmatics Batching Systems enable an efficient manufacturing process by ensuring consistency of operation, increased output and eliminating wastages.
Flowmatics Carbon & Oil Batching System is used to dispense a required quantity of carbon and oil into the Intermix/Banbury. The batching system consists of storage and weigh hoppers with pneumatically operated butterfly valves and vibrators for batching of carbon. The system is provided with an overhead heating tank and an intermediate weighing tank for batching of oil. The batching of oil is done as per loss in weight of oil in the intermediate tank. The whole system is PLC controlled for accurate and consistent operation.
Carbon is fed from the storage hopper into a weighing hopper where it is weighed and dispensed. The viscous oil is heated and dispensed into a weighing tank. The required quantity of oil is injected into the intermix as per loss in weight of oil in the weighing tank.
 |
 |
Application
Tyre manufacturing/Rubber compound manufacturing industries
Features :
- PLC control for better accuracy and consistency of operation.
- Programmable set points.
- Cumulative totaliser, batch totaliser etc.
- Calibration through keyboard.
- Fast sampling ADC for high-speed performance.
- RS 232 interface.
| TECHNICAL SPECIFICATIONS | |
|---|---|
| System | Carbon & Oil Batching System |
| Maximum Batching Capacity | As per the process requirement |
| Resolution (e) | 20g(Carbon), 10g(Oil) |
| Accuracy | ± 0.25% of full scale |
| Set Points | Through flexible keyboard |
| Load Sensor | Load cell |
| Discharging pump for oil | Suitable positive displacement pump |
| Filling valves | Pneumatically operated |
| Storage of Carbon & Oil | Over head tank (to be provided by customer) |
| Outlet hose from the dispensing pump for Oil | Flexible rubber braided hose withstanding 60° C temperature - 2 meters length |
| Capacity of the heating tank for Oil | 4 times the max. Batching capacity |
| Capacity of the batching tank for Oil | Maximum batching capacity |
| MOC of the heating tank and batching tank for Oil | SS 304 |
| MOC of the Storage and Weigh Hopper for Carbon | SS 304 |
| Capacity of Storage and Weigh Hopper for Carbon | As per the process requirement |
| Discharge of Powder to intermix | Via discharge chute by electrically operated vibrators |
| Features of the Control Panel | PLC, LCD graphic display to indicate set, achieved and cumulative quantity, keyboard to enter required quantity, Audio-visual indications for the status of batching, RS 232 interface. |
| Filling valves | Pneumatically operated |
| Air supply | Filtered Compressed air @ 6 kg / cm² |
| Power supply | 230 V AC, 50 Hz and 3 Phase 440 V |
For more information about Carbon & Oil Batching System for Rubber Industries and sales enquiries contact us