Liquid Filling Machine for Chemical Industries
Flowmatics Liquid Filling Machine for Chemical Industries is exclusively designed for filling applications in Chemical, Aromatic and Cosmetic industries. The machine consists of a weighing platform, pneumatically operated dual stage filling valve, valve supporting structure and micro controller based electronic controller with keyboard. These machines ensure accurate and hygienic filling.
The filling valve is of SS 304 construction and easily detachable for cleaning purposes after each batch of filling. The dual stage filling valve is pneumatically operated in "coarse" and "fine" modes to achieve the required accuracy.
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Application
In Chemical, Aromatics and Cosmetics industries.
Operation
The weighing platform is mounted on a loadcell that senses the weight during filling. While filling, the loadcell provides continuous output to the filling controller to control the valve at the required value. The dual stage pneumatic valve operates in "coarse" and "fine" mode as per the set values in the filling controller. The filling controller is having a keyboard of 2 x 3, matrix to set various parameters. The controller is having a seven-segment LED display to indicate the filled quantity and other parameters. The filling controller consists of electrical, electronic and pneumatic circuits to control the filling valve as per the load cell output and set values.
A "start" button is provided on the control panel to press and start the filling operation. Enter the required filling quantity through the keyboard of the control panel and place the container for filling on the weighing platform. The dual stage filling valve assembly operates in "coarse" and "fine" feed. While achieving the set weight, the filling gets cut off automatically as per the set parameters. Remove the filled container and replace it with a new one.
Features :
- Simple and user-friendly.
- Programmable Set Points for coarse feed, fine feed, in-flight correction, zero margin & delay during drip dispense.
- Provision for external batch start.
- Cumulative totaliser, batch totaliser etc.
- Password security for keyboard settings.
- Full scale calibration through keyboard.
- Resolution, Decimal point selection through keyboard.
- Multi-loop checking for consistency of filling.
- Fast sampling with digital filtering technique.
- Valves of all metal (SS 304) construction, easy to clean.
| TECHNICAL SPECIFICATIONS | ||
|---|---|---|
| System | Bottle Filling | Drum Filling |
| Capacity | 100 ml – 1 litre | 5 litres - 25 litres |
| Resolution (e) | 1 ml | 10 ml |
| Accuracy | ± 2e | ± 1e |
| Load sensors | Strain gauge based | Strain gauge based |
| Features of the control panel |
LED display, keyboard to set the quantity. Set, achieved and cumulative quantity display |
LED display, keyboard to set the quantity. Set, achieved and cumulative quantity display |
| Platform | 150 mm x 150 mm SS Top | 350 mm x 350 mm with MS rollers |
| Filling Valve | Pneumatically operated | Pneumatically operated |
| MOC of Filling Valve | SS 304[Dismantle Type] | SS 304[Dismantle Type] |
| Power Supply | 230 V AC, 50 Hz | 230 V AC, 50 Hz |
| Air Pressure | 5-6 kg/ cm2 | 5-6 kg / cm2 |
| *Note: The filling system can be configured for filling range of 25 ml – 100 ml | ||
| The filling system can be calibrated either in grams or litres | ||
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